HOME

Manufacture

Products

Technical info

Links

News

Gallery

Contact us

Christian pages

 

 

 

 

FIKO is a private industrial company, owner of titanium mill in Kiev, Ukraine, for melting titanium ingots with their further working into rolled titanium materials: bars, tubes, sheets, plates, wire.

 
 

  Manufacture of titanium ingots and titanium slabs. 

 

 

Process and finance schemes of titanium ingot production from titanium sponge, titanium scrap or with ligature supplement on Fiko Electron-Beam Metallurgical plant.


 

CUSTOMER OF TITANIUM INGOT.

 /TITANIUM INGOTS/ ASTM GRADE 1, ASTM GRADE 2, ASTM GRADE 3, ASTM GRADE 4, ASTM GRADE 5, ASTM GRADE  Ti 6AL/ 4V, ASTM GRADE 9 AND GOST VT1-0, VT6, Alloy 5V, PT3V and others.

 

PAYMENT TERMS:


PREPAYMENT FOR MANUFACTURE OF TITANIUM INGOTS    

PAYMENT TERMS:

 

UPON RECEIPT OF TITANIUM INGOTS

  

PAYMENT TERMS:

  LETTER OF CREDIT FOR MANUFACTURTE OF TITANIUM INGOTS

 

Supplier  of titanium raw material: titanium sponge, titanium scrap for melting of titanium ingots including  melting titanium ingots with ligature supplement

 

        

 

Melting of titanium ingot or titanium ingots is beginning from testing of titanium sponge or scrap

Remelting of titanium raw materiials : titanium sponge or titanium scrap into titanium ingot or titanium ingots

Getting of titanium cuttings from titanium ingot for testing of chemical analysis of titanium ingots

 

 

Supply of titanium sponge for pressing or titanium scrap preparation for melting of titanium ingot or titanium ingots

 

Partial  cooling of melted titanium ingot in the facility

 

Turning of titanium ingot on the customer's request

 

 

Loading of titanium sponge or titanium scarp for raw materials drying before supply they for melting of titanium ingot or titanium ingots.

 

 

 

transfer of  not turned titanium ingot from facility to area  of getting chemical analysis and final cooling

 

Ultrasonic check of titanium ingots

 

quality control of  ready titanium ingot or titanium ingots and quality certificate compilation for titanium ingot

 

 

Warehouse

Titanium ingots according to GOST : titanium ingots VT1-0, titanium ingots PT1М, titanium ingots VT6 , titanium ingots PT3V, titanium ingots Alloy 5V and other titanium ingots .

 

 Warehouse

titanium ingots according to  ASTM including titanium ingots ASTM GRADE 1, titanium ingots ASTM GRADE 2, titanium ingots ASTM GRADE 3 , titanium ingots  ASTM GRADE 4, titanium ingots ASTM GRADE 5, titanium ingots ASTM GRADE Ti 6AL/4V, titanium ingots ASTM GRADE 9  and other titanium ingots

 

 

Customer of ready titanium ingots according to GOST: including titanium ingots

VT1-0, titanium ingots PT1М, titanium ingots  VT6, titanium ingots PT3V, titanium ingots Alloy 5V and other titanium ingots

 

 Customer of titanium ingots according to ASTM: including titanium ingots ASTM GRADE 1, titanium ingots ASTM GRADE 2, titanium ingots  ASTM GRADE 3 , titanium ingots ASTM GRADE 4, titanium ingots ASTM GRADE 5, titanium ingots ASTM GRADE Ti 6AL/4V, titanium ingots ASTM GRADE 9  and other titanium ingots

 

 SHIPMENT OF TITANIUM INGOTS

 PAPER WORK FOR RELEASE OF TITANIUM INGOTS

 

 FINAL PAYMENT FOR SHIPPED TITANIUM INGOTS

 

 

 

             

Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs.

 

 

I suggest you to get to know production of titanium ingots on Fiko Electron-Beam Metallurgical plant.

 

In general in the world ingots are manufactured with following method:

 

      а/ titanium ingots and titanium slabs double melted by vacuum -arc method

      б/titanium ingots and titanium slabs triple melted by vacuum -arc method

      в/ titanium ingots and titanium slabs single melted by electron-bean method

      г/ titanium ingots and titanium slabs double melted by electron-bean method

      д/other methods of melting of titanium ingots and slabs.

 

Titanium ingots and titanium slabs single melted by electron-bean method and on customer's request on Fiko Electron-Beam Metallurgical plant. We can manufacture titanium ingots and titanium slabs double melted by electron-bean method.

 

Why did appear electron-beam technology melting of titanium ingots?

 

Vacuum-arc technology not recommends melting of titanium ingots and titanium slabs form titanium scrap since manufacturing technique was worked out for production of titanium ingots and titanium slabs by electron-beam method from titanium scrap, titanium sponge and titanium cuttings.

 

      Titanium ingots are divided into:

  а/titanium ingots and titanium slabs are melted from titanium sponge,

  б/ titanium ingots and titanium slabs are melted from titanium scrap,

   в/ titanium ingots and titanium slabs are melted from titanium scrap and sponge,

   г/ titanium ingots and titanium slabs are melted from titanium scrap and titanium cuttings,

   д/ titanium ingots and titanium slabs are melted from titanium sponge, titanium scrap and titanium cuttings,

   е/ titanium ingots and titanium slabs are melted from titanium sponge and ligature supplement

 

   ж/ titanium ingots and titanium slabs are melted from titanium scrap and ligature supplement

 

    з/ titanium ingots and titanium slabs are melted from titanium scrap, cuttings and ligature supplement

    и/ titanium ingots and titanium slabs are melted from titanium sponge, titanium scrap, titanium cuttings and ligature supplement.

 

In the main Fiko Electron-Beam Metallurgical plant melts and supplies following grades of titanium ingots according to ASTM:

 

   а/ titanium ingots and titanium slabs ASTM GRADE 1

   б/ titanium ingots and titanium slabs ASTM GRADE 2

   в/ titanium ingots and titanium slabs ASTM GRADE 3

   г/ titanium ingots and titanium slabs ASTM GRADE 4

   д/ titanium ingots and titanium slabs ASTM GRADE 5

   е/ titanium ingots and titanium slabs ASTM GRADE Ti 6AL / 4V

   в/ titanium ingots and titanium slabs ASTM GRADE 9

 

and supply titanium ingots and titanium slabs of  following grades according to GOST  

    а// titanium ingots and titanium slabs  VT1-0     

   б// titanium ingots and titanium slabs VT1-00

   в// titanium ingots and titanium slabs VT1-2

   г// titanium ingots and titanium slabs Ti6AL/4V

   д // titanium ingots and titanium slabs PT1M

   е// titanium ingots and titanium slabs GRADE 5

   ж// titanium ingots and titanium slabs GRADE 9

 

We can consider the matter of titanium ingots manufacture from other titanium grades in case the orders will be regular. 

 

1.      Titanium ingots can be produced and supplied as:

а) Titanium ingots and titanium slabs of commercially pure titanium. These titanium ingots and titanium slabs are divided into titanium ingots and titanium slabs or titanium ingot and titanium slab with low oxygen content 0.04-0.08% and with alloyed oxygen and iron content as per ASTM Grade-1; ASTM Grade-2; ASTM Grade-3, ASTM Grade-4.

б) titanium slabs and  ingots with ligature supplement 

 Titanium slabs and ingots with ligature supplement i.e. titanium slabs and titanium ingots from alloys. Titanium slabs and ingots with ligature supplement melted according to ASTM Grade-1; ASTM Grade-2; ASTM Grade-3, ASTM Grade-4; ASTM Ti6Al/4V; ASTM Grade-5; ASTM Grade-9, titanium slab and titanium ingot, titanium slabs and titanium ingots according to GOST VT6, Ti6AL/4V, VT20, VT20, VT23, OT4, OT4-0, OT4-1, VT1-0, VT1-00, VT8, VT9, VT25, VT14, VT15, 2 VT, 3M, VT16, VT3-1, VT5, VT5-1, PT3V, SP3V, PT7M, PT1-M, Grade1, Grade2, Grade5, VT18, VT18U, Alloy 14, Alloy19, Alloy27, Alloy40, Alloy37, AlloyTS6, AT3, AT6.

2.      Titanium slabs and ingots, titanium slab and ingot are manufactured in different diameters.

FIKO metallurgical plant produced titanium ingots dia 370mm, dia 400mm, and dia. 630mm. At present a new melting facility is being constructed which aimed to melt titanium ingots dia 800mm, 860mm. But if it requires titanium bars including titanium-forged bars, titanium turned bars dia.450-650mm so it is necessary titanium ingot dia. 800, 860mm for manufacture of abovementioned titanium bar.

 

It is the same situation with titanium ring, titanium flanges, titanium disks, titanium squares, and titanium billets. Depending on diameter of titanium ring, titanium flange, titanium disk, titanium square or titanium billet it is taken corresponding diameter of titanium ingot or the specific size of titanium slab.

 

3.      Titanium slabs and ingots are produced in different lengths. We melted titanium ingots with length 1000mm and more. The new facility will be able to melt titanium ingots up to 4000mm in length.

 

 

4.      Titanium slabs and ingots, titanium slab and ingot are produced in different weight. The weight of titanium ingots produced by us before weighted 700 to 3200 kg. With new melting furnace we will have possibility to melt ingots of nearly 12 000 kg mass.

The main parameters of titanium slabs and ingots, titanium slab and ingot depend on market demands. For production of titanium bars the most suitable will be titanium ingot dia 370mm, for rolling of titanium sheets and titanium plates the ingots with dia 630-860mm are the best choice. Moreover titanium sheets and plates are manufactured from titanium slab and titanium slabs better.

Very often customer require titanium ingots Ti6Al-4V dia 200-250mm. Usually, such titanium ingots are used in production of titanium golf clubs instead of more expensive titanium bars.

 

 

5. FIKOs new melting facility is also purposed for melting titanium slabs.

Titanium slabs will be produced in following dimensions:

height of titanium slab - 400-500 mm

width of titanium slab - 1050-1325 mm

length of titanium slab - 4000 mm

Titanium slabs will be supplied either in turned (machined) condition or with non-machined surface.

 

 

FIKO metallurgical plant manufactures titanium ingots both turned and not turned with dia 370, 400, 450, 510, 600, 630, 800 mm and titanium slabs both machined and non-machined and supplies such titanium ingots and titanium slabs to the market of Asia, Europe and America.

 

The control of quality of titanium slabs and ingots, titanium slab and ingot start with titanium sponge, titanium scrap and titanium cuttings quality control.

 

In manufacture of titanium slabs, titanium ingots, titanium slab, titanium ingot the following grades of titanium sponge are used TG-90, TG-100, TG-110, TG-120, and TG-130

Titanium sponge should be supplied in pressurized drums and accompanied by quality certificate.  The customer orders titanium ingots, titanium slabs, and titanium slab and titanium ingot with low or high oxygen content. Before melting of titanium ingots or titanium slabs, titanium sponge should be pressed and sorted in accordance to customers demands regarding oxygen and iron content. The chemical composition of titanium sponge is checked by analyses and if the results conform to the figures indicated in certificate, the sponge is used in production of titanium ingot, titanium ingots and titanium slab, titanium slabs.

In case we have to melt titanium ingots or titanium slabs, titanium ingot or titanium slab with high oxygen content 0.20-0.25%, then TiO2 is added to titanium sponge while pressing. After that titanium sponge is prepared for melting. After the titanium sponge are ready for melting it is passed from preparing raw material section to melting section of titanium ingots or titanium slabs. 

 

At our plant titanium ingots, titanium slabs are melted by electron-beam method.

The process of manufacture of titanium ingot, titanium ingots, titanium slab, titanium slabs is rather laborious and difficult because there are no companies in Ukraine who could supply titanium scrap in prepared for melting condition FIKO have to sort out titanium scrap thoroughly because the quality and purity of titanium ingots and titanium slabs depends on the quality of titanium scrap.

Our workers have to check every piece of titanium scrap since if the preparing division of titanium scrap make mistake so titanium ingot, titanium slab will be produced with the same chemical composition as titanium scrap.

Take into account a high coat of titanium slabs and ingots and also weight of titanium slab and ingot so the mistake may cost expansive.

So Fiko Electron-Beam Metallurgical plant modernizes and improve technology of preparing of titanium scrap for melt of titanium slabs and titanium ingots permanently.

FIKO metallurgical plant usually melts Ukrainian titanium scrap into titanium ingots and titanium slabs only of VT1-0, VT6 and PT3V grades, because in melting titanium scrap consisting of the pieces of titanium bars, sheets and plates some part of alloyed elements are burned out and it is necessary to add the ligature. Thats why the production of titanium ingot, titanium ingots, titanium slab, titanium slabs in VT20, VT22, VТ23, ОТ4, ОТ4-1, ОТ4-0, VТ8, VТ9, VТ25, VТ14, VТ15, 2V, 3М, VТ16, VТ3-1, VТ5, VТ5-1, SP3V, PТ7М, PТ1-М, Grade1, Grade2, Grade5, VТ18, VТ18U, Alloy14, Alloy19, Alloy 27, Alloy 40, Alloy 37, Alloy TS6, АТ3, АТ6 according to GOST is not profitable.

 

Moreover titanium ingots and titanium slabs in VT6, Ti6AL-4V, VТ20, VТ22, VТ23, ОТ4, ОТ4-1, ОТ4-0, VТ8, VТ9, VТ25, VТ14, VT15, 2V, 3М, VТ16, VТ3-1, VТ5, VТ5-1, PТ3V, SP3V, PТ7М, PТ1-М, Grade1, Grade2, Grade5, VТ18, VТ18У, Alloy14, Alloy 19, Alloy 27, Alloy 40, Alloy 37, Alloy ТS6, АТ3, АТ6 according to GOST

and ASTM

 Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs.

 Titanium ingots, Titanium slabs ASTM Grade-1; ASTM Grade-2; ASTM Grade-3, Grade-4; Ti6Al/4V; Grade-5 should be double melted.

 

This is the reason we are interested in partners from Europe, Japan, South Korea, and USA who supply titanium scrap (remains of titanium bars, titanium sheets and titanium tubes) ASTM Grade-1; Grade-2; Grade-3, Grade-4; Ti6Al/4V; Grade-5; Grade-9.

Titanium scrap from titanium bars, titanium sheets, titanium plates, and titanium tubes should be sorted and prepared for melting and supplied with quality certificate.

The best scrap for melting titanium ingots and titanium slabs if the scrap from titanium sheets and titanium plates, because titanium scrap from titanium bars and titanium tubes cannot be piled into melting boxes tight enough. The scrap from titanium sheets and titanium plates is preferable because one melting yields of titanium ingot or titanium slab from sheets plates scrap is more than from scrap of bars and tubes.

After melting of titanium ingot or titanium slab it is cooling stage. Then titanium ingot or titanium slab is turned. While turning the test samples are picked out for analysis of chemical composition of melted titanium ingots or titanium slabs. Titanium turnings taken from definite titanium ingot or titanium scrap are forwarded to laboratory for analysis. Ultrasonic testing is carried out only for titanium ingots and titanium slabs with mechanically turned (machined) surface. In certificate for such titanium ingots or slabs we make a mark about ultrasonic control. In case customers demand is titanium ingot or titanium slab is with non-machined condition it is supplied without ultrasonic testing.

Finished production titanium ingots and titanium slabs are forwarded to the stock where all titanium materials are stored. In certificate for titanium slabs, titanium ingots and titanium slab and titanium ingot the following information is indicated:

a) Casting number of titanium ingots, titanium ingot, titanium slab, titanium slabs

b) GOST, OST and TU according to which the titanium slabs, titanium ingots, titanium slab and titanium slabs are made

c) Length of titanium slabs, titanium ingots, titanium slab and titanium slabs

d) Weight of titanium slabs, titanium ingots, titanium slab and titanium slabs

e) Chemical composition of titanium slabs, titanium ingots, titanium slab and titanium slabs

f) Gas composition of titanium slabs, titanium ingots, titanium slab and titanium slabs

g) Sizes of titanium slabs, titanium ingots, titanium slab and titanium slabs: width, thickness, weight.

  

The information about newly melted titanium ingots and titanium slabs goes to sales & marketing department. The sales specialists of FIKO communicating with customers in Ukraine as well as in Europe, Asia, USA, Australia and provide all the necessary and required info about our titanium production.

Ti has order and export manager report we sign the contract for supply of titanium ingots, titanium slabs and this information is moved to logistic department concerning shipment these ingots or slabs.

If the customer is abroad so the specialists arrange the delivery of titanium ingots and titanium slabs.

The document set is passed to carrier with titanium ingots and titanium slabs as following: packing list for lot, quality certificate for titanium slabs, titanium ingots, titanium slab, titanium ingot.

We are interested in new supply markets of titanium slabs, titanium ingots, titanium slab, titanium ingot ASTM Grade-1; ASTM Grade-2; ASTM Grade-3, ASTM Grade-4; ASTM Ti6Al/4V; ASTM Grade-5; ASTM Grade-9.

 

 Therefore we are considering the matter of supply of titanium ingots, titanium slabs as well as titanium ingot and titanium slab.

More over we supply titanium bars dia. 10mm to 330mm, titanium sheets and plates with 0.8-10mm thickness and titanium tubes, titanium plates with 10.5 to 80mm.

We supply titanium bars Ti6Al/4V dia.75-330mm from stock in Kiev and Rotterdam.

Moreover we take orders for manufacture of following:

      -    Titanium bars ASTM Grade-1, Grade-2, Grade-5, Ti6Al/4V Æ 10-330 мм

-         titanium sheets and plates плит ASTM Grade-1, Grade-2, Grade-5, Ti6Al/4V

-         titanium seamless tubes ASTM Grade-1, Grade-2.

 

 

Fiko Ltd is able also to supply ready titanium bars, titanium rings, titanium sheets, titanium palates, titanium tubes, and titanium forgings if they are on stock:

a) from one titanium bar to large quantity

b) from one titanium sheet, plate to large quantity

c) from one titanium tube to large quantity.

 

We meet industrial enterprises requirements in supplying of part of titanium bar, ring, titanium forging, titanium sheet, titanium plate, titanium seamless tube and titanium-welded tube.

With this purpose we have special division, which produce titanium billets on equipment.

We release titanium bars with length 100mm and more, titanium tubes 500mm and more, titanium sheets with width 100mm and more and titanium plates with width 100mm and more for industrial enterprises.

We will consider any your orders and arrange the delivery of titanium bars, titanium sheets, titanium plates, titanium tubes, seamless tubes, titanium welded tubes to any point of the world not forbidden by OON

If you are industrial enterprise and use titanium materials in your production regularly including titanium bars, titanium rings, titanium sheets, titanium plates, titanium tubes, titanium forgings, titanium wire, titanium seamless tubes, titanium welded tubes so we are ready supply you part of titanium bar, titanium ring, titanium sheet, titanium plate, titanium tube, titanium forging, titanium wire, titanium seamless tube, titanium welded tube or by your drawings we will consider the matter of production of billet from titanium bar, titanium sheet, titanium plate and titanium wire.

 

Sometimes there is no need long titanium ingot weight 2.5-12 t for industrial enterprise for manufacture of titanium rings, titanium flanges, titanium dicks. Fiko meets industrial enterprises requirements and are able to cut needed part of titanium ingot or from part of titanium ingot we manufacture titanium billets for manufacture titanium flanges, titanium rings, titanium dicks.

 We are ready to economize your money, time and hope to be your constant supplier.

Availability of the whole range of titanium materials kindly see at our web sites www.titanium-fiko.com.ua and www.titaniumslabs.com

 

LET GOD BLESS YOU!

 

 

 

 

 

titanium ingots

ingot, ingots titan

titan, titanium

titan, titanium ingots

 
       
 
HOMEManufactureProductsTechnical infoLinksNewsGalleryContact usChristian pages